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Here is all you need to know about Aircraft Structure, Surfaces, Rigging, and Systems Assemblers

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What do Aircraft Structure, Surfaces, Rigging, and Systems Assemblers do?

Assemble, fit, fasten, and install parts of airplanes, space vehicles, or missiles, such as tails, wings, fuselage, bulkheads, stabilizers, landing gear, rigging and control equipment, or heating and ventilating systems.

What are the Main Tasks of Aircraft Structure, Surfaces, Rigging, and Systems Assemblers?

  • Align and fit structural assemblies manually, or signal crane operators to position assemblies for joining.
  • Assemble prefabricated parts to form subassemblies.
  • Assemble, install, and connect parts, fittings, and assemblies on aircraft, using layout tools, hand tools, power tools, and fasteners such as bolts, screws, rivets, and clamps.
  • Position and align subassemblies in jigs or fixtures, using measuring instruments and following blueprint lines and index points.
  • Cut, trim, file, bend, and smooth parts, and verify sizes and fitting tolerances in order to ensure proper fit and clearance of parts.
  • Read and interpret blueprints, illustrations, and specifications to determine layouts, sequences of operations, or identities and relationships of parts.
  • Align, fit, assemble, connect, or install system components, using jigs, fixtures, measuring instruments, hand tools, or power tools.
  • Join structural assemblies, such as wings, tails, or fuselage.
  • Layout and mark reference points and locations for installation of parts or components, using jigs, templates, or measuring and marking instruments.
  • Adjust, repair, rework, or replace parts and assemblies to eliminate malfunctions and to ensure proper operation.
  • Attach brackets, hinges, or clips to secure or support components or subassemblies, using bolts, screws, rivets, chemical bonding, or welding.
  • Inspect or test installed units, parts, systems, or assemblies for fit, alignment, performance, defects, or compliance with standards, using measuring instruments or test equipment.
  • Fit and fasten sheet metal coverings to surface areas or other sections of aircraft prior to welding or riveting.
  • Clean, oil, or coat system components as necessary before assembly or attachment.
  • Set, align, adjust, or synchronize aircraft armament or rigging or control system components to established tolerances or requirements using sighting devices and hand tools.
  • Install and connect control cables to electronically controlled units, using hand tools, ring locks, cotter keys, threaded connectors, turnbuckles, and related devices.
  • Fabricate parts needed for assembly or installation, using shop machinery or equipment.
  • Set up or operate machines or systems to crimp, cut, bend, form, swage, flare, bead, burr, or straighten tubing, according to specifications.
  • Weld tubing and fittings or solder cable ends, using tack-welders, induction brazing chambers, or other equipment.
  • Install mechanical linkages and actuators, and verify tension of cables, using tensiometers.
  • Verify dimensions of cable assemblies or positions of fittings, using measuring instruments.
  • Mark identifying information on tubing or cable assemblies, using etching devices, labels, rubber stamps, or other methods.
  • Select and install accessories in swaging machines, using hand tools.
  • Form loops or splices in cables, using clamps and fittings, or reweave cable strands.
  • Cut cables and tubing, using master templates, measuring instruments, and cable cutters or saws.
  • Swage fittings onto cables, using swaging machines.
  • Assemble prototypes or integrated-technology demonstrators of new or emerging environmental technologies for aircraft.
  • Capture or segregate waste material, such as aluminum swarf, machine cutting fluid, or solvents, for recycling or environmentally responsible disposal.
  • Clean aircraft structures, parts, or components, using aqueous, semi-aqueous, aliphatic hydrocarbon, or organic solvent cleaning products or techniques to reduce carbon or other harmful emissions.
  • Monitor robotic assembly equipment, such as snake-arm robots, used to assemble, seal, or swage aircraft structures.
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